In our daily lives, we often overlook the precision components that support the operation of machines. They stand quietly until a sudden failure makes us realize their importance.
In the vast world of electricity, each transformer acts as an unnamed hero, guarding light and power while silently supporting people's busy and noisy lives. Inside these intricate machines, there is always a "behind-the-scenes operator"—the core—controlling the performance and fate of the entire machine.
When the quality of the core meets standards, the transformer can support the daily operations of industry, agriculture, transportation, and urban communities; however, if there are quality issues with the core, it may become a potential source of risk.
In fact, within CEEG's blueprint for technological innovation, the deep integration and innovation of core materials with transformers is a brilliant chapter.
High-quality Silicon Steel Sheets Forge a Solid "Heart"
Each beating "heart" within the transformer—the core—directly influences the transformer's operational efficiency and energy consumption levels. Silicon steel sheets, with their excellent low hysteresis loss and high magnetic permeability, have become the best choice for transformer core materials. This material not only effectively enhances energy conversion efficiency but also significantly reduces energy loss, ensuring the long-lasting and reliable operation of the equipment.
In the selection process of silicon steel sheets, CEEG strictly adheres to international advanced standards and carefully selects Baowu silicon steel sheets. Each sheet undergoes rigorous control through multiple stages before being approved: from "identity" verification to strict quality inspection, followed by comprehensive testing of various parameters such as magnetic performance, specific iron loss, thickness, and width—meticulously ensuring quality.
Only when all performance metrics meet stringent technical requirements are these silicon steel sheets incorporated into the production process. With the support of these high-quality silicon steel sheets, CEEG continuously enhances the overall performance of transformers, providing users with more energy-efficient and environmentally friendly products, thereby contributing to the vigorous development of the power industry in the new era.
Fully Automated Robots Empower Technological Production
Stepping into the modern production workshop of CEEG, one can see fully automated core cutting and stacking robots operating efficiently and precisely. These intelligent devices accurately stack silicon steel sheets to form the robust framework of transformers.
The introduction of fully automated core cutting and stacking robots marks a successful transition for CEEG from manual manufacturing to automated intelligent manufacturing in the production process of medium to large transformer cores.
The fully automated core cutting and stacking robots are equipped with powerful data processing and self-calibration capabilities, allowing them to monitor various parameters in the production process in real time. For instance, the thickness of the silicon steel sheets, stacking angles, and pressure are all under precise monitoring, enabling timely adjustments for any minor deviations. Additionally, these robots significantly reduce material waste and defect rates during production, embodying the concept of green manufacturing.
Strict Quality Inspection Standards Safeguard Every Trust
At CEEG, each transformer must undergo a rigorous "full-body inspection" before leaving the factory. From dielectric strength tests to insulation testing, from temperature rise tests to partial discharge detection, this process not only challenges the performance limits of the transformers but also upholds our commitment to quality.
Behind every transformer lies the trust and expectations of users. CEEG consistently upholds quality as its lifeline, demonstrating a steadfast commitment to "quality first" through tangible actions. The company employs industry-leading testing equipment and stringent inspection standards to conduct detailed and precise evaluations of each transformer's performance parameters, living up to the choices and trust of its users.
In the future, CEEG will continue to explore manufacturing processes for transformer core materials, with a particular focus on adhering to standards in material selection, processing techniques, and manufacturing processes. This will drive the level of transformer manufacturing towards higher standards, greater quality, and elevated excellence.